Thermador Charcoal Grill CGB30CZLP User Manual

Installation Instructions  
for  
Thermador Char Glo®  
Outdoor Barbecues  
Models:  
CGB30CZLP • CGB36FZLP  
CGB48FZLP • CGB48FSZLP  
Installer: Please leave these instructions with the unit for the owner.  
Owner: Please retain these instructions for future reference.  
WARNING:If the information in this manual is not followed exactly,a fire or  
explosion may result causing property damage, personal injury or death.  
!
AVERTISSEMENT: Si l’information dans ce manuel n’est pas suivie  
exactement,une incendie ou une explosion peut résulter,entrainant des  
dégats matériels, des blessures ou la mort.  
!
 
SECTION 1: SAFETY INFORMATION  
FOR YOUR SAFETY  
AVERTISSEMENT  
S’il y a une odeur de gaz:  
If you smell gas:  
1. Shut off gas to the appliance.  
2. Extinguish any open flame.  
3. Open lid.  
4. If odor continues, immediately call your gas  
supplier or your fire department.  
1. Coupez l’admission de gaz de l’appariel.  
2. Ènteindre toute flamme nue.  
3. Ouvrir le couvercle.  
4. Si l’odeur peraiste, appeler immediatement  
votre compagnie de gaz ou votre departement  
des incendies.  
AVERTISSEMENT  
FOR YOUR SAFETY  
1. Ne pas entreposer ni utiliser de l‘essence ni  
d’autres vapeurs ou liquides inflammables dans  
le voisinage de l’appareil, ni de tout autre  
appareil.  
1. Do not store or use gasoline or other flam-  
mable vapors and liquids in the vicinity of  
this or any other appliance.  
2. An LP cylinder not connected for use shall  
not be stored in the vicinity of this or any  
other appliance.  
2. Une bouteille de propane qui n’est pas  
raccordée en vue de son utilisation, ne doit  
pas etre entreposée dans le voisinage de cet  
appareil ou de tout autre appareil.  
Service must be performed by a qualified installer,  
service agency or the gas supplier.  
TESTED IN ACCORDANCE WITH ANSI Z21.58 – 1995, ANSI Z21.58a – 1998  
STANDARD FOR OUTDOOR COOKING GAS APPLIANCES, AND CAN/CGA 1.6-M95,  
CAN/CGA 1.6a-M98 STANDARD FOR OUTDOOR COOKING GAS APPLIANCES.  
This unit is for outdoor use only in a well-ventilated area. Not to be  
used in a building, garage or any other enclosed area.  
Check your local building codes for the proper method of installation. In the absence of local codes this  
unit should be installed in accordance with the National Fuel Gas Code No. Z223.1 Current Issue and  
National Electrical Code ANSI/NFPA No. 70 Current Issue or the CAN/CGA – B149.1 Natural Gas  
Installation Code or CAN/CGA - B149.2 Propane Installation Code and C22.1 Canadian Electrical Code  
Part1.  
Page 1  
 
SECTION 2: GAS REQUIREMENTS  
NATURAL GAS REQUIREMENTS -  
Inlet Connection: 1/2" NP with 3/8" NPT reducer adapter.  
Supply Pressure: 6" to 14" W.C.  
Manifold Pressure: 4" W.C.  
IMPORTANT: A manual gas shut off valve must be installed external to the appliance, in  
a location accessible with the unit installed in the enclosure. Make sure the valve is turned  
off prior to connecting the appliance.  
!
IMPORTANT: Un robinet manuel d'isolement doit étre installé à l’extérieur de l’appareil, dans  
!
un emplacement accessible avec l’unité installée dans la module. Assurez-vous que le robinet est  
fermé avant de brancher l’appareil.  
PROPANE GAS REQUIREMENTS -  
Inlet Connection: 1/2" NP with 3/8" NPT reducer adapter.  
Supply Pressure: 11" to 14" W.C.  
Manifold Pressure: 10" W.C.  
PROPANE HOOK-UP  
Tank Gas Regulator  
Gas Hose  
LP Gas Tank  
Figure 1  
GAS CONSUMPTION  
The total gas consumption of the Thermador Char Glo® barbecues with all burners on "HI" is as  
follows:  
CGB30RFZLP = 52,000 BTU/Hr  
CGB36FZLP = 77,000 BTU/Hr  
CGB48FZLP = 109,000 BTU/Hr  
CGB48FSZLP = 107,000 BTU/Hr  
Page 2  
 
SECTION 2: GAS REQUIREMENTS  
For Massachusetts Installations:  
1. Shut-off valve must be a “T” handle gas cock.  
2. Flexible gas connector must not be longer than 36 inches.  
3. Not approved for installation in a bedroom or a bathroom unless unit is direct vent.  
CAUTION: The appliance and its individual shut-off valve must be disconnected from the  
gas supply before any pressure testing of the system at test pressures in  
excess of 1/2" psig (3.5kPa).  
ATTENTION: L'appareil et son individu éteint soupape doit être débranché des avant  
n'importe quelle pression essayere du système à examen dépassant 1/2" psig  
(3.5kPa).  
CAUTION: The appliance must be isolated from the gas supply system by closing its  
individual manual shut-off valve during any pressure testing of the gas supply  
piping system at test pressures equal to or less than 1/2" psig (3.5kPa).  
Whencheckingthemanifoldgaspressure, theinletpressuretotheappliance  
regulator should be at least 6.0" W.C. for natural gas, and 11.0" W.C. for  
propane.  
Do not attempt any adjustment of the pressure regulator.  
ATTENTION: L’appareil doit étre isolé du circuit d’alimentation de gaz en fermant son  
rob1net manuel d’isolement individuel pendant toutes essais sous pression  
du circuit de tuyauterie d’alimentation de gaz aux pressions d’essai égales à  
ou moins de 3.5kPa (1/2 psig).  
En controlant la pression de gaz du tubulure, la pression de prise au  
régulateur de l’appareil devrait étre au moins 11.2mm HG pour gaz naturel,  
et 20.5mm HG pour gaz de propane.  
N’essayez aucun réglage du régulateur de pression.  
CAUTION: When connecting to propane gas supply, make certain that the propane gas  
tank is equipped with its own high pressure regulator in addition to the  
pressureregulatorsuppliedwiththeappliance.Thepressureofthegasatthe  
appliance regulator must not exceed 14" water column.  
ATTENTION: En se reliant a l approvisionnement de gaz de propane, assurez-vous que le  
réservoir de gaz de propane est équipé de son Propre régulateur à haute  
pression en peus du régulateur de Pression fourni avec l’appareil. La pression  
du gaz au régulateur de l’appareil ne doit pas exéceder 26.1 mm HG.  
Page 3  
 
SECTION 3: ELECTRICAL REQUIREMENTS  
AND GROUNDING INSTRUCTIONS  
CAUTION  
Installation of electrical supply circuit should be done by a qualified electrician in accordance with local  
codes and ordinances. In the absence of local codes or ordinances, the supply should be installed in  
accordancewiththeNationalElectricCodeANSI/NFPANo.70,currentissue,orCanadianElectricCode  
C22.1 Part 1.  
The Thermador Char Glo® barbecues use an electronic ignition system that requires a 120 VAC, 15A,  
60 Hz power supply. A properly grounded duplex outlet must be provided adjacent to the lower left rear  
corner of the unit. See Figure 2.  
Aproperlygroundedduplexoutletmadeforoutdoorapplicationsshouldalsobeprovidedabovethelevel  
of the cooking surface on the left side of the unit. This outlet is required for connection of the rotisserie  
motor. See Figure 2.  
Figure 2  
WARNING  
Electrical Grounding Instructions  
This outdoor cooking gas appliance is equipped with a  
three-prong(grounding)plugforyourprotectionagainst  
shock hazard and should be plugged directly into a  
properly grounded three-prong receptacle. Do not cut  
or remove the grounding prong from this plug.  
AVERTISSEMENT  
Instruction pour la mise a la terre electrique  
Cet appareil est muni d’une fiche a trots broches (mise a la  
terre) afin de vous proteger des chocs et doit etre branche  
directement dans une prise de courant a trots broches  
adequatement mise a la tem. II ne faut pas couper ou enlever  
la broche de mise a la tem de cette fiche.  
BARBECUE  
Three-Prong Plug and Receptacle  
Page 4  
 
SECTION 4: UNPACKING, MOVING AND PLACINGTHE UNIT  
LOCATINGYOUR CHAR GLO® BARBECUE  
Leaving the unit on the pallet, move the unit close to the final installation site. Unpack and remove all accessory items, packing  
materials and product literature from inside the unit. Verify the gas supply type. If the unit is not compatible with the gas supply,  
it will be necessary to convert it for use with the supply. See conversion instructions below.  
CONVERSION KIT BY MODEL  
Model No.  
Orifice Description  
Part Number Quantity Remarks  
CGB30CZLP 2.06mm (#46) Orifice Hood, Grill Burner  
5040000445  
2
1
1
To Convert LP To NG  
1.40mm (#53) Orifice Hood, Infrared Burner 5040000443  
Conversion Sticker  
5040000623  
5040000445  
CGB36FZLP  
2.06mm (#46) Orifice Hood, Grill Burner  
3
1
1
1
To Convert LP To NG  
1.40mm (#53) Orifice Hood, Infrared Burner 5040000443  
0.93mm (#63) Orifice, Smoker Burner  
Conversion Sticker  
5040000431  
5040000623  
CGB48FSZLP 2.06mm (#46) Orifice Hood, Grill Burner  
5040000445  
3
1
1
2
1
To Convert LP To NG  
To Convert LP To NG  
1.40mm (#53) Orifice Hood, Infrared Burner 5040000443  
0.93mm (#63) Orifice, Smoker Burner  
1.86mm (#49) Orifice, Side Burner  
Conversion Sticker  
5040000431  
5040006713  
5040000623  
CGB48FZLP  
2.06mm (#46) Orifice Hood, Grill Burner  
5040000445  
4
2
1
1
1.40mm (#53) Orifice Hood, Infrared Burner 5040000443  
0.93mm (#63) Orifice, Smoker Burner  
Conversion Sticker  
5040000431  
5040000623  
Tools/Parts Required  
Socket Driver-1/4" Drive, 3" minimum extension  
3/16" Or 7 mm Socket or Wrench  
1/2" Deep Well Socket  
Phillips Screwdriver  
Slotted Screwdriver  
Masking Tape  
1/2" Open Wrench  
5. Frombehindtheunit, removethelouveredcoveronthe  
infrared rotisserie burner housing.  
Liquid Propane Conversion to Natural Gas  
All models are manufactured at the factory for use with LP  
gas, and as such require conversion for use with an NG gas  
supply.Theconversionshouldbedonebyaqualifiedtechnician  
or your gas supplier. All orifices required for conversion are  
provided with the units. The following steps are necessary to  
convert for NG operation:  
6. Locate the infrared burner orifice and remove. Replace  
with the NG orifice supplied, marked 1.50 (53).  
7. Locate the smoker burner. Slide the orifice out of the  
burner and remove. Replace with the natural gas orifice  
supplied, marked 0.93 (63). Reinstall the orifice into the  
burner.  
1. Make sure that the unit is disconnected from the gas and  
electrical supplies.  
8. On Model CGB48FSZLP, convert the side burners for  
NG operation as follows:  
2. Remove the grill grates and radiants. Unbolt the main  
burners from their attachment at the rear of the burner  
box and remove.  
A. Removethegrate, burnercaps, venturisandburner  
bases. See Fig. 3, next page.  
3. Remove the knobs and control panel from the unit.  
B. Remove the burner orifices. Use a 3/16" hex socket  
on a 3" ratchet extension and apply a piece of tape  
to the socket to hold the orifice in the socket while  
removing. See Fig. 3A, next page.  
4. Locate the main burner orifices. From inside control  
panel area, locate the brass elbows where the orifices  
are attached. Use a wrench on the flats of these elbows  
to keep them from turning during orifice removal and  
installation.Removethemainburnerorificesandreplace  
with the NG orifices supplied, marked 2.06 (46). Do not  
over-tighten orifices. Orifice must extend a minimum of  
1/8" into main burner air shutter with burner installed.  
Make sure burner will not disengage from orifice..  
C. ReplacewiththeNGorificessupplied, number1.86  
(49). Tighten until snug. See Fig 3B, next page.  
D. Reassembletheburnerbasesandventuris. Reinstall  
burner caps and grate.  
NOTE: Install the conversion sticker (supplied)  
beside the rating label.  
Page 5  
 
SECTION 4: UNPACKING, MOVING AND PLACINGTHE UNIT  
(EXAMPLE)  
9. On all models, the bypass jet must be turned counterclockwise with a small flat-bladed screwdriver  
1 to 1-1/2 turns to set proper low flow rate. See Figures 4 and 5.  
10. All Models are equipped with a Tank Gas  
Pressure Regulator that is mounted on the LP  
tank connector. The regulator is set for LP.  
See Figure 6, below.  
ForusewithNG,itmustbechanged. Theregulator  
islocatedintheleftstoragecompartment. Remove  
and replace with the accessory NATHOSE Kit.  
See Figure 6A, below.  
FIGURE 6  
FIGURE 6A  
Tank Gas  
Regulator  
Gas Hose  
LP Gas Tank  
Page 6  
 
SECTION 4: UNPACKING, MOVING AND PLACINGTHE UNIT  
and tighten the nuts that retain the burners at  
A regulator can also be purchased locally  
provided it meets the following  
specifications:  
the rear of the burner box. Reinstall the cover  
on the infrared burner housing. Connect the  
unit to the electrical supply. Light all burners  
one by one and verify proper operation. See  
Section 5, Page 8.  
• The regulator must be rated for 4" W.C.  
with capacity capable of supplying adequate  
gasflowbasedontheinputratingoftheunit  
(refer to Gas Consumption in Section 2).  
15. Reinstall radiants and grill grates.  
• The regulator must be AGA certified for  
usewithnaturalgasinanoutdoorapplication.  
16. The appliance shall not be located under  
overhead unprotected combustible con–  
struction.  
11. A flexible gas hose must be provided. This hose  
can be purchased locally provided it is AGA  
certified for use with natural gas in an outdoor  
application. Connectthehosetotheregulator.  
GAS AND ELECTRICAL HOOK-UP  
With the unit located by the gas stubout, connect  
thegassupplyhosetothemanualshut-offvalveand  
open valve. Check the connection points at the  
shut-off valve for any leaks and repair prior to  
operating the unit. Connect the power supply cord  
to the electrical supply outlet.  
12. Connect the unit to the gas supply.  
13. Turn on the gas supply but do not attempt to  
light any burners. Check the unit for leaks per  
the instructions in Section 5, Page 8.  
14. Reinstall main burners, making sure to install  
SITE PREPARATION  
To combustible construction -  
To non-combustible construction -  
Below the cooking surface, combustible construction  
can be placed adjacent to the unit. Clearance of 3" at the  
lower left rear of the unit must be maintained to allow  
adequate routing of the gas and electrical supply lines.  
Above the cooking surface, a minimum 8" clearance  
from the sides is required to allow use of the rotisserie  
motor and skewer. A minimum of 3" clearance from the  
rear is required to allow proper opening of the hood.  
Below the cooking surface, non-combustible construc-  
tion can be placed directly adjacent to the unit. Clear-  
ance of 3" at the lower left rear of the unit must be  
maintained to allow adequate routing of the gas and  
electrical supply lines.  
Minimum horizontal clearance from sides and back of  
unit to adjacent vertical combustible construction ex-  
tending above top of unit, 12" from sides and 20" from  
back.  
Degagement horizontal minimal a respecter entre les  
cotes et l’arriere de l’appareil et une construction  
combustible verticale adjacent depassant la partie  
superieure de l’appareil, soit 12" (305mm) pounces des  
cotes et 20" (508mm) ponces de l’arriere.  
In all installations, do not locate this outdoor cooking  
gas appliance under unprotected combustible overhead  
construction.  
II est interdit d’installer le present appareil au-dessous  
des surfaces combustibles non protegees.  
Page 7  
 
(MUST BE DONE BY A QUALIFIED INSTALLER)  
SECTION 5:TEST AND ADJUSTMENT  
CHECKING FOR LEAKS  
All points of connection to the gas supply should be  
checked for leaks anytime you smell gas. It is also  
advisable to recheck them periodically. Follow the  
steps outlined below:  
manifold. Bubbles will form where a leak exists.  
C. If a leak is present, shut off the gas at the supply.  
Tighten any leaking fittings, turn on the gas and  
recheck.  
A. Makeasoapsolutionofonepartliquiddetergent  
and one part water.  
D. If the unit has been converted for use with an  
alternate gas, make sure the technician checks  
for leaks at all points of connection in the  
control panel area and at the infrared burner  
prior to reassembly of the control panel and  
cover (Refer to LP to NG Conversion  
instructions in Section 4).  
B. Makesureallcontrolsareinthe"OFF"position.  
Turn on the gas supply to the unit. Use a spray  
bottle, brush or rag to apply the solution to all  
fittingsandpointsofconnectionfromthesupply  
stub out up to and including the inlet to the  
BURNER AIR ADJUSTMENT  
All burners are adjusted for proper flame  
characteristics at time of assembly. If the unit has  
been converted for use with alternate gas supply,  
some adjustment of the air shutter on the main  
burner may be necessary. Refer to Figure 7. If  
adjustment is required, loosen the screw on the air  
shutter and close or open shutter as required to  
achieve proper flame characteristics. Tighten the  
screw after adjustment.  
All burners should exhibit flames which are blue and  
stable, with no yellow-tipping, lifting or excessive  
noise when operating on either natural or LP gases.  
See Figure 8 for pictorial representation of proper  
flame characteristics.  
FIGURE 7  
above are observed, check the burner for dirt or  
residue in the ports, spider webs, etc., and clean or  
repair as necessary.  
The infrared rotisserie burner, smoker burner and  
surface burners on model CGB48FSZLP are not  
adjustable. If any of the flame characteristics noted  
INSTALLER CHECKLIST ✓  
INSTALLATION  
ELECTRICAL  
— Placement of unit.  
— Properly grounded receptacle is present for unit  
and rotisserie motor as necessary.  
— Specified clearances maintained to combustible  
or noncombustible surfaces as applicable.  
Theburnerboxareaisfreeofanypackingmaterials  
and that the burners, radiants and grates are  
properly located and installed.  
— Burner caps properly positioned and seated on  
burner bases (Model CGB48FSZLP only).  
GAS SUPPLY  
— Appliance is connected to the proper type of gas  
supply.  
Manualgasshutoffvalveisinstalledinanaccessible  
location if using house stub out.  
— Unit tested and free from gas leaks.  
— Gas supply pressure does not exceed 14" W.C.  
Page 8  
 
NOTES  
 
Thermador reserves the right to change specifications or design without notice. Some models are certified for use in Canada.  
Thermador is not responsible for products which are transported from the United States for use in Canada. Check with your  
local Canadian distributor or dealer. Thermador, 5551 McFadden Avenue, Huntington Beach, CA 92649.  
For the most up to date critical installation dimensions by fax, use your fax handset  
and call 702/833-3600. Use code #8030.  
A P P R O V E D  
®
5551 McFadden Avenue, Huntington Beach, CA 92649 • 800/735-4328  
ECO 16305 • 5040004761 • © 2002 BSH Home Appliances Corp. • Litho U. S. A. 10/02  
 

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