Vector Work Light VEC118S User Manual

VEC118S  
1,500,000 CANDLEPOWER  
CORDED, CORDLESS RECHARGEABLE SPOTLIGHT  
WITH BUILT-IN AREA LIGHT  
OWNER’S MANUAL  
& WARRANTY INFORMATION  
THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY,  
OPERATION, MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USING,  
READ AND UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND  
PRODUCT LABELS, PLUS YOUR VEHICLE'S BATTERY MANUFACTURER GUIDELINES.  
FAILURE TO DO SO COULD RESULT IN INJURY AND/OR PROPERTY DAMAGE.  
4140 SW 28th Way, FT. LAUDERDALE, FL 33312  
Tel 954-584-4446 • TOLL FREE: 866-584-5504 • Fax 954-584-5556  
www.vectormfg.com  
12/20/02  
 
1. INTRODUCTION  
Congratulations on purchasing VectorLiteTM Model VEC118S, an advanced design  
combination spotlight and long lasting, soft incandescent area light.  
It uses two powerful proven-technology rechargeable, non-spillable, sealed, lead  
acid batteries that allow for years of dependable use, recharge after recharge. It  
was designed from the ground up to be the most versatile and  
practical light for travel, camping, picnicking, tailgate parties and boating.  
The spotlight gives you the kind of light you need, when and where you need it.  
Extremely rugged construction protects the unit from most damage from vibration  
and shock. It is water and dust resistant.  
Two recharge adapters are supplied with the spotlight. It can be recharged from  
any 110/120 volt 60 Hz AC receptacle. It can also be recharged and operated  
from a 12 Volt DC power outlet. This allows recharge flexibility for use around  
home, business or in the field. 12 volt DC power is available from most vehicles,  
boats, jump starters and portable battery packs. Vector has a variety of portable  
power products that would make ideal companions.  
A 12 Volt accessory socket allows powering of any DC appliance that does not  
exceed 10 amps.  
2. ADDITIONAL FEATURES  
• Powerful, pre-focused, replaceable quartz halogen bulb in spotlight.  
• Incandescent area light provides up to 25 hours of continuous operation.  
• Trigger switch lock maintains spotlight operation without squeezing trigger.  
• Trigger switch lock locks trigger switch to OFF position or ON position.  
• Rubber safety guard (bezel) around lens protects spotlight.  
• Safety caps protect upper and lower battery compartments.  
• Separate power switch for the area light.  
• Comfortable pistol grip.  
• LED lights while battery is charging.  
• UL approved AC/DC recharge adapter.  
3
 
3. OPERATION  
The trigger switch is squeezed to turn on the spotlight. This provides momentary  
operation. The trigger switch may be locked in the ON position to provide  
continuous light without continuously squeezing the trigger switch. To lock the  
trigger switch ON, move the trigger lock to the up position. After use, move the  
trigger lock down (OFF) and release the trigger switch. Store the spotlight with the  
trigger switch OFF and the trigger lock ON. ON/OFF operation of the area light is  
controlled by the area light pushbutton. This long lasting light can continuously  
operate up to 25 hours on a full battery charge.  
FIGURE 1 shows locations of the trigger switch, trigger switch lock, area light  
and the area light's pushbutton switch.  
STRAP HANDLE  
SNAP LINK LOOP  
SNAP LINK LOOP  
TRIGGER SWITCH LOCK  
TRIGGER SWITCH  
AREA LIGHT  
AC CHARGING LED  
DC RECHARGE AND  
POWER PORT  
AC RECHARGE PORT  
AREA LIGHT  
PUSHBUTTON  
NOTE: This unit is shipped in a partially charged state. Initially charge unit using  
the AC charger for 5 hours or until green LED turns OFF. Charge after each use.  
CAUTION: Do not recharge using AC and DC chargers at the same time.  
4
 
4. CHARGING THE VECTORLITE USING AC RECHARGE ADAPTER  
1. Locate the recharge port on the side of the spotlight (see figure 1).  
2. Connect the charger to an appropriate AC power source.  
3. Plug the charger's barrel connecter into the recharge port located near the  
handle. Note that the red LED lights to indicate that the battery is charging.  
4. Recharge for 12 hours maximum.  
5. After recharge, disconnect the adapter from the external charging source, then  
disconnect barrel connector from the recharge port.  
6. After AC recharge, wait 5 minutes before using spotlight.  
Recharging from an AC source requires the use of the AC/DC recharge adapter.  
NOTE: DO NOT OPERATE THE SPOTLIGHT DURING AC RECHARGE. Make  
sure the AC outlet provides 110 to 120 VAC at 60 Hz.  
CAUTION: Use the supplied AC recharge adapter; do not substitute with  
any other.  
FIGURES 2A & 2B - AC AND DC RECHARGING ADAPTERS  
AC RECHARGE ADAPTER  
BARREL CONNECTOR  
DC RECHARGE ADAPTER  
DC PLUGS  
CHARGING/OPERATING FROM A DC SOURCE  
Plug the DC recharge/power adapter (included) into the DC accessory socket on  
the front of the spotlight body, and then insert the power cord into the 12 Volt  
DC power outlet socket of your vehicle or other 12 Volt DC power source. The  
spotlight may be operated while the internal batteries are being charged. Allow  
approximately 8 hours charging time. Recharge for the recommended time.  
Make sure the DC source (jump starter, battery pack, vehicle accessory socket,  
etc) is 12 Volt DC. For corded operation, the DC source should be able to supply  
at least 10 amps at 12Volt DC.  
5
 
5. PERIODIC MAINTENANCE  
All batteries lose charge over time, especially when they are warm. AC recharge  
is recommended every two months, when not in frequent use. Use the AC  
recharger and charge for the recommended time. If the unit has dirt on it, gently  
clean the outer surfaces of the spotlight unit with a soft cloth moistened with a mild  
solution of water and detergent. Periodically inspect the condition of recharge  
adapters, connectors, and wires. Replace any components that may have become  
worn or broken.  
6. PARTS REPLACEMENT  
Several parts are replaceable by users. The quartz halogen bulb and two sealed  
lead acid batteries are proprietary and are available through Vector  
Manufacturing. A substitute 12 volt H3 75 watt bulb may be used instead of a  
Vector bulb. These can also be purchased from popular automotive parts suppli-  
ers nationwide. A "festoon" type automotive 12 volt 3.6 watt bulb is replaceable  
in the area light. Contact Vector Manufacturing's Technical Support Department  
for replacement parts and any additional information that you may need. They  
may be reached at (954) 584-4446 or toll free at (866) 584-5504.  
SPOTLIGHT BULB REPLACEMENT  
To replace the H3 type 12 volt bulb, you will need a small Phillips type screwdriver  
and a replacement bulb (Vector Part VEC190). Bulb life can be shortened by  
installing a bulb with dirt or fingerprints on it. The bulb can be wiped clean with  
a cloth moistened with alcohol. During bulb installation, avoid touching the glass  
part of the bulb. See Figures 3A and 3B for details.  
1. Disconnect the unit from any charging adapters.  
2. Pull the rubber bezel towards the front of the spotlight to reveal two small  
Phillips screws in the wide retaining ring. The screws are on opposite sides of  
the ring.  
3. Using the screwdriver, remove (counter-clockwise) the two screws and set them aside.  
4. Lift off the retaining ring, glass lens and rubber "O" ring and set them aside.  
5. Carefully remove the reflector and bulb assembly.  
6. Disconnect the bulb wire from the red power wire and set the burned out bulb  
aside.  
7. Unsnap the hairpin retaining wires from the reflector's flange (Figure 3B)  
8. Using the screwdriver, loosen the retaining screw to remove the bulb from the  
reflector (no need to completely remove this screw).  
9. Lift out the bulb and the attached wire.  
6
 
REFLECTOR ASSEMBLY  
FIGURE 3A  
RETAINING RING  
RUBBER BEZEL  
Open  
RUBBER”O” RING  
PHILLIPS SCREW  
GLASS LENS  
Closed  
Open  
HAIRPIN RETAINING  
WIRES  
FIGURE 3B  
Closed  
SCREW  
10. Insert the replacement bulb into the reflector's flange.  
11. Put back and secure the hairpin retaining wires.  
12. Connect the white bulb power wire to the red power wire.  
13. Tighten the retaining screw on the flange.  
14. Place the reflector in position in the body of the spotlight.  
15. Replace the rubber "O" ring in the groove around the perimeter of the reflector.  
16. Replace glass and retaining ring so that the screw holes are aligned.  
17. Secure retaining ring with two Phillips screws.  
18. Replace rubber bezel by sliding forward to the front of the spotlight.  
19. Operate switch to ensure proper operation of spotlight.  
7
 
REPLACING THE BATTERIES  
The rechargeable, sealed, lead acid batteries have a life of several years, if  
recharged promptly after each use. When the fully charged batteries only provide  
about 10 minutes or less of spotlight operation, they should be replaced with new  
batteries. To replace the batteries, you will need the Phillips type screwdriver and  
replacement batteries (Vector Part VEC191). The batteries are in compartments  
referred to as upper and lower. Because of spotlight construction, there are two  
procedures; upper battery replacement and lower battery replacement. Both  
batteries are wired in series so they should be replaced at the same time.  
DO NOT MIX BATTERY TYPES OR NEW AND OLD BATTERIES.  
FIGURES 4A AND 4B  
REAR VIEW  
REAR VIEW  
compartment cover removed  
UPPER BATTERY  
COMPARTMENT  
(arrows indicate  
screw positions)  
LOWER BATTERY COMPARTMENT  
(arrows indicate screw positions)  
The upper battery can be replaced by doing the following:  
1. Remove the four Phillips screws (clockwise) that fasten the plastic end cap. See  
Figure 4A for locations.  
3. Remove the upper end cap from the body.  
4. Note the battery can slide out of the body so keep the body level.  
5. The battery terminals are attached to two wires. These wires must be disconnected  
from the terminals of the battery.  
8
 
WARNINGS: DO NOT ALLOW BARE WIRES OR CONNECTORS TO CON-  
TACT EACH OTHER DANGEROUS SPARKING CAN OCCUR - NOTE WHICH  
WIRES ARE ON THE BATTERY TERMINALS  
6. Note position of battery. Note which wire is on which terminal.  
7. Disconnect the wires from the battery and set the battery aside.  
8. Connect the replacement battery, making sure the correct wires are on the new  
battery terminals. Make sure POS (+) is red and NEG (-) is black.  
CAUTION: Incorrectly connected wires will not allow the spotlight to operate or  
recharge. Incorrect battery polarity will damage the circuits inside the spotlight.  
Double check battery polarity before reassembly!  
9. Replace battery compartment end cap. Make sure wires are not crushed.  
10. Replace four Phillips screws in battery compartment cover. Do not over-tighten.  
The lower battery pack can be replaced by following the upper battery  
replacement procedure except there are only two Phillips screws to be removed.  
After the lower battery is replaced and the lower end cap secured, recharge for  
10-12 hours using the AC recharge adapter before using the spotlight.  
SAFE BATTERY DISPOSAL  
Contains maintenance-free, sealed, non-spillable, lead acid batteries, which must  
be disposed of properly. Recycling is required, contact your local authority for  
information. Failure to comply with local, state and federal regulations can result  
in fines, or imprisonment.  
BATTERY DISPOSAL WARNINGS:  
• Do not dispose of a battery in fire as this may result in an explosion.  
• Before disposing of the battery, protect exposed terminals with heavy-duty  
electrical tape to prevent shorting (shorting can result in injury or fire).  
• Do not expose batteries to fire or intense heat as they may explode.  
•For more information on recycling these batteries, call toll-free 877-288-7722.  
7. SPECIFICATIONS  
Spotlight Bulb . . . . . . . . . . . . . . . . 12 volt, H3 series Vector Part No. VEC190  
Battery . . . . . . . . . . . . . . . . . . . . . . . Two maintenance free, sealed lead acid,  
6 volt, 4.5 Amp Hour Vector Part No. VEC191  
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5 lbs (3.0 Kg)  
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.63 in. (21.9 cm)  
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.25 in. (10.8 cm)  
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.5 in. (31.75 cm)  
AC Recharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V DC at 500 mA  
9
 
TWO YEAR LIMITED WARRANTY PROGRAM  
This limited warranty program is the only one that applies to this product, and it sets forth all the responsibilities of  
Vector Manufacturing, Ltd., regarding this product. There is no other warranty, other than those described herein.  
This Vector Manufacturing, Ltd. product is warranted, to the original purchaser only, to be free of defects in materials  
and workmanship for two years from the date of purchase without additional charge. The warranty does not extend  
to subsequent purchasers or users. Vector Manufacturing, Ltd. will not be responsible for any amount of damage in  
excess of the retail purchase price of the product under any circumstances. Incidental and consequential damages are  
specifically excluded from coverage under this warranty.  
This product is not intended for commercial use. This warranty does not apply to accessories or damage to units  
from misuse or incorrect installation. Misuse includes wiring or connecting to improper polarity power sources.  
RETURN/REPAIR POLICY: Defective products, other than accessories, may be returned postage prepaid to  
Vector Manufacturing. Any defective product, other than accessories, that is returned to Vector Manufacturing  
within 30 days of the date of purchase will be replaced free of charge. If such a product is returned more than 30  
days but less than two years from the purchase date, Vector Manufacturing will repair the unit or, at its option,  
replace it free of charge.  
If the unit is repaired, new or reconditioned replacement parts may be used, at Vector Manufacturing's option. A  
unit may be replaced with a new or reconditioned unit of the same or comparable design. The repaired or  
replaced unit will then be warranted under the terms of the remainder of the warranty period. The customer is  
responsible for the shipping charges on all returned items. During the warranty period, Vector Manufacturing, Ltd.  
will be responsible for the return shipping charges.  
LIMITATIONS: This warranty does not cover accessories, bulbs, fuses and batteries, defects resulting from  
normal wear and tear (including chips, scratches, abrasions, discoloration or fading due to usage or exposure  
to sunlight), accidents, damage during shipping to our service facility, alterations, unauthorized use or repair,  
neglect, misuse, abuse, failure to follow instructions for care and maintenance, fire, flood, and Acts of God.  
If your problem is not covered by this warranty, call our Technical Support Department at (954) 584-4446 or toll  
free at (866) 584-5504 for general repair information and charges if applicable. You may also contact us through  
STATE LAW RIGHTS: This warranty gives you specific legal rights. Some states do not allow limitations on  
how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the  
exclusions or limitations stated herein may not apply. This warranty gives the purchaser specific legal rights; other  
rights, which vary from state to state, may apply.  
TO REQUEST WARRANTY SERVICE FOR THIS PRODUCT: Contact Vector Manufacturing Technical  
Support by telephone, fax or mail. We suggest that you keep the original packaging in case you need to ship the  
unit. When returning a product, include your name, address, phone number, dated sales receipt (or copy), and a  
description of the reason for return and product serial number. After repairing or replacing the unit, we will return  
it to you within four weeks.  
WARRANTY ACTIVATION: Please complete Warranty Activation Card and mail to Vector Manufacturing.  
Enter VEC118S as Model and Spotlight 1,500,000 CP as Product Type. All Vector Manufacturing, Ltd. products  
must be registered within 10 days of purchase to activate this warranty. Mail the completed registration form,  
along with a copy of the original sales receipt to:  
ATTN.: CUSTOMER SERVICE / VECTOR MANUFACTURING, Ltd.  
4140 SW 28th Way, Ft. Lauderdale, FL 33312  
PH: 954-584-4446 • TOLL FREE: 866-584-5504 • Fax: 954-584-5556.  
WARRANTY MUST BE ACTIVATED WITHIN 10 DAYS OF PRODUCT PURCHASE DATE.  
WARRANTY IS NON-TRANSFERABLE AND NON-REFUNDABLE.  
© 2002 VECTOR MANUFACTURING, Ltd.  
FT. LAUDERDALE, FL 33312 MADE IN CHINA  
 

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