Vector Work Light VEC157 User Manual

VEC157CFL_Manual_013205 5/2/05 6:50 PM Page iv  
VEC157  
Spotlight  
Corded • Cordless • Rechargeable  
2,000,000 Power Series  
5 3 SB  
E2 3 1 8 8 7  
OWNER’S MANUAL  
& WARRANTY INFORMATION  
THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING THE  
OPERATION AND WARRANTY OF THIS PRODUCT. PLEASE READ CAREFULLY  
BEFORE USE AND RETAIN FOR FUTURE REFERENCE  
 
VEC157CFL_Manual_013205 5/2/05 6:50 PM Page 12  
TABLE OF CONTENTS  
Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Charging Using the 120 Volt AC Recharge Port . . . . . . . . . . . . . . . . . . . . . .  
Charging and Powering the DC Recharge Adapter . . . . . . . . . . . . . . . . . . . .  
Operation of the LED Area Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Using the Built-In Carry Lanyard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Using the Built-In Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Spotlight Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Parts Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Battery Replacement/ Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
DC Plug Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
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Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
IMPO RTAN T SAFETY IN FO RMATIO N  
1. All halogen lights give off heat. Never place the light face-down on any surface  
when lit.  
2. Never look directly into light or shine the light into another persons eyes.  
3. Replace bulb with type indicated in specifications or a 12 volt H3 quartz  
halogen bulb.  
4. Do not immerse this spotlight in water. This unit is not waterproof – it is water  
resistant.  
5. Do not substitute power cords or charging adapters. Only charge with supplied  
AC and DC charging adapters. Charging adapters for this unit supply 12  
volts DC.  
6. Keep children away from spotlight. This is not a toy!  
7. Lens gets very hot when spotlight is operating. Do not touch lens while operating.  
8. Keep combustibles away from spotlight lens – extreme heat can cause fires.  
9. Keep sharp objects away from lens – it is glass and can break.  
10. Do not drop or throw spotlight. It contains glass and a sealed lead acid battery.  
11. Dispose of unusable batteries in a responsible manner. See battery disposal  
section.  
12. Do not crush, cut, pull or expose charging adapter cords to extreme heat.  
13. Position charge adapter cords so that they do not become entangled or become  
a safety hazard.  
14. Keep charging adapter cords away from sharp edges.  
15. Do not shine spotlight into eyes.  
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VEC157CFL_Manual_013205 5/2/05 6:50 PM Page 2  
WARN IN GS  
BUILT-IN  
• Contains non-spillable sealed lead acid batteries. They must be recycled  
or disposed of properly.  
RUBBER BEZEL  
W O RKSTAN D  
CARRY HAN DLE  
Q UARTZ HALO GEN  
BULB  
• DO NOT dispose of batteries in fire, as this may result in an explosion.  
DO NOT open battery or short circuit, this may cause the battery to leak  
or get hot causing personal injury. Any disposal questions call toll-free  
(877) 288-7722.  
TRIGGER  
SW ITCH  
• Please read Instruction Manual completely for all safety and warning  
instructions.  
TRIGGER LO CK  
CAUTIO N S  
PISTO L GRIP HAN DLE  
LED AREA  
LIGHTS  
• Use only with AC or DC charging adapters that are provided with unit.  
Plug in the charging adapter at the spotlight first, then plug into the  
charging source.  
CARRY  
LAN YARD  
• DO NOT OVERCHARGE:  
– AC recharge up to 30 hours maximum.  
– DC recharge up to 4 hours maximum.  
3 / 4 Vie w  
– After recharge, disconnect charging adapter and wait 5 minutes before  
use.  
IN TRO DUCTIO N  
Thank you for purchasing the VEC1 5 7 Co rd e d , Co rd le ss, Re ch a rg e a b le  
2 ,0 0 0 ,0 0 0 Po w e r Se rie sSp o tlig h t. Please read this guide carefully before  
use to ensure optimum performance and to avoid damage to the unit.  
BUILT-IN  
1 2 0 VO LT AC  
CHARGER  
DC RECHARGE  
PO RT  
FEATURES  
• A compact, powerful quartz halogen spotlight for use whenever and wherever  
you need one!  
The tough, weather resistant VEC157 is built for rugged, outdoor use, and easily  
penetrates rain, fog, or smoke.  
Ba ck Vie w  
• Powerful quartz halogen bulb.  
• Computer-designed parabolic reflector.  
• Compact, lightweight design engineered to be easy to operate without sacrificing  
light intensity.  
BATTERY LEVEL  
IN DICATO R  
• Pistol grip handle design fits comfortably in your hand.  
ON/ OFF switch delivers an instant beam.  
• 2 LED area lights, inside bezel.  
• UL listed AC Rechargeable Adapter (built-in).  
Rechargeable sealed lead acid battery (non-spillable)  
O N / O FF SW ITCH FO R  
LED AREA LIGHTS  
To p Vie w  
2
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VEC157CFL_Manual_013205 5/2/05 6:50 PM Page 4  
O PERATIN G IN STRUCTIO N S  
N o te : Th is u n it is sh ip p e d in a p a rtia lly ch a rg e d sta te . In itia lly ch a rg e u n it u sin g th e  
AC ch a rg e r. To ch e ck th e b a tte ry le ve l, p re ss th e Ba tte ry Sta tu s Pu sh b u tto n .  
Ch a rg e u n til Ba tte ry Sta tu s Disp la y s g re e n LED lig h ts.  
To turn the Spotlight on, squeeze the trigger switch.To turn the Spotlight off, release  
the trigger switch.  
TRIGGER SW ITCH  
CHARGIN G AN D PO W ERIN G THE DC RECHARGE ADAPTER  
To lock the trigger into the ON position, squeeze the trigger switch and move the  
trigger locking button (located on the side of the handle) to the locked position. The  
spotlight will stay on until the lock is moved to the OFF position and the trigger  
released.  
The VEC157 can be simultaneously charged and operated from a 12 volt DC  
source. Make sure the 12 volt DC source can supply minimum 15 amperes of current  
if the spotlight is to be operated while the batteries are being charged.  
To check the battery level, press the Battery Status Pushbutton. Charge until Battery  
Level Displays green LED lights when the Battery Level Display pushbutton is pressed.  
Charge spotlight after each use.  
TRIGGER SW ITCH  
1. Locate the DC Recharge Port on the bottom of the handle and connect the DC  
charger to a 12 volt DC source that can supply at least 15 amps of DC current.  
TRIGGER SW ITCH  
LO CK  
Ch a rg in g Usin g th e 1 2 0 Vo lt AC Re ch a rg e Po rt  
1. Make sure all lamps and connected appliances are turned OFF.  
2. The 120 Volt AC Recharge Port located on the rear of the spotlight (see back  
view) can be recharged using an ordinary household extension cord rated 120  
volts (not included).  
2. Recharge for 3-4 hours maximum or until the green LED lights when the Battery  
Level Display pushbutton is pressed.  
HO USEHO LD EXTEN SIO N CO RD  
(N O T IN CLUDED)  
AC RECHARGER  
LED LIGHTS  
3. To recharge, plug an extension cord into the 120 volt AC charger on the back  
of the unit and charge until the charge indicator light turns green .  
4. Recharge until the green LED lights, it will take 20-30 hours depending on the  
discharge of the battery.  
BATTERY LEVEL IN DICATO RS  
3. After recharge, disconnect the Adapter from the external charging/ power  
source, then disconnect the connector from the DC Recharge Port.  
5. Once recharging is completed, disconnect the adapter from the external  
charging source.  
N o te : So m e ve h icle s m u st h a ve th e ig n itio n tu rn e d o n to p o w e r th e ve h icle s a cce sso ry  
o u tle t.  
6. After AC recharging, wait 5 minutes before using spotlight.  
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VEC157CFL_Manual_013205 5/2/05 6:50 PM Page 6  
SPO TLIGHT BULB REPLACEMEN T  
WARN IN G  
NEVER SIMULTANEO USLY CO NNECT AC/ DC AND DC/ DC  
CHARGERS TO SPOTLIGHT.  
Fig u re 1  
Q UARTZ HALO GEN  
BULB  
O p e ra tio n o f th e LED Are a Lig h ts  
The ON/ OFF switch for the LED Area lights is located on the top of the spotlight.  
RUBBER  
EN D  
CAP  
TRIGGER  
SW ITCH  
REFLECTO R  
TRIGGER LO CK  
RUBBER  
RETAIN IN G RIN G  
“ O ” RIN G  
RUBBER GUARD CO VER  
O N / O FF  
SW ITCH  
To replace the H3 type 12 volt bulb, you will need a small Phillips type screwdriver  
and a replacement bulb. Bulb life can be shortened by installing a bulb with dirt or  
fingerprints on it. The bulb can be wiped clean with a cloth moistened with alcohol.  
During bulb installation, avoid touching the glass part of the bulb. (See Figures 2A  
and 2B for details.)  
To use the lights, simply push the button.  
1. Disconnect the unit from any charging adapter.  
Usin g th e Bu ilt-In Ca rry La n ya rd  
The lanyard may be used to store or carry the spotlight. Adjust the slide on the cords  
to keep the lanyard secure around the supporting object.  
2. Push back the rubber bezel toward the back of the spotlight to reveal two small  
Phillips screws in the retaining ring.  
3. Using the screwdriver, remove (counterclockwise) the two screws. Set them  
aside.  
4. Lift off the retaining ring, glass lens and rubber "O" ring and set them aside.  
5. Carefully remove the reflector and bulb assembly (see Figures 2A and 2B).  
6. Disconnect the bulb wire from the red power wire and set aside the burned out  
bulb.  
7. Unsnap the hairpin retaining wires from the reflector's flange.  
8. Using the screwdriver, loosen the retaining screw to remove the bulb from the  
reflector (no need to completely remove this screw).  
CARRY  
LAN YARD  
9. Lift out the bulb and the attached wire.  
10. Insert the replacement bulb into the reflector's flange.  
11. Put back and secure the hairpin retaining wires.  
Usin g th e Bu ilt-In Sta n d  
Turn the spotlight upside-down on a smooth even surface, and rest it on the stand.  
12. Connect the bulb power wire to the red power wire.  
13. Tighten the retaining screw on the flange.  
BUILT-IN  
W O RKSTAN D/  
CARRY HAN DLE  
14. Place the reflector in position in the body of the spotlight.  
15. Replace the rubber "O" ring in the groove around the perimeter of the reflector.  
16. Replace glass and retaining ring so that the screw holes are aligned.  
17. Secure retaining ring with two screws.  
18. Replace rubber bezel by sliding forward to the front of the spotlight.  
19. Operate switch to ensure proper operation of spotlight.  
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VEC157CFL_Manual_013205 5/2/05 6:50 PM Page 8  
CAUTIO N  
WARN IN GS  
To reduce the risk of electric shock only replace bulb with 75 watt 12 volt  
H3 bulb only.  
• Do not dispose of the battery in fire as this may result in an explosion.  
Before disposing of the battery, protect exposed terminals with heavy-duty  
electrical tape to prevent shorting (shorting can result in injury or fire).  
Fig u re s 2 A & 2 B  
• Do not expose battery to fire or intense heat as it may explode.  
HAIRPIN RETAIN IN G  
W IRES  
• For more information on recycling this battery, call toll-free 877-288-7722.  
PHILLIPS  
HEAD  
DC PLUG FUSE REPLACEMEN T  
SCREW S  
The fuse in the DC plug protects the charging circuit of the DC recharge adapter. If  
the AC recharger operates but the DC charging adapter does not, then the fuse may  
be opened.  
BULB  
To replace the fuse:  
REFLECTO R  
1. Unscrew the end cap of the DC plug (counterclockwise).  
2. Remove spring center contact and fuse.  
3. Check fuse with a continuity checker.  
4. If blown, locate replacement fuse with same type and rating.  
5. Replace the fuse, spring, contact and end cap.  
6. Screw end cap clockwise until it is finger tight – DO NOT OVER-TIGHTEN.  
7. Check for proper operation of DC charger adapter.  
PERIO DIC MAIN TEN AN CE  
All batteries lose charge with time, especially when they are warm. AC recharge is  
recommended every two months, when not in frequent use. Use the AC recharger  
and charge for the recommended time. If the unit gets dirty, gently clean the outer  
surfaces of the spotlight unit with a soft cloth moistened with a mild solution of water  
and detergent. Periodically inspect the condition of recharge adapters, connectors,  
and wires. Replace any components that may have become worn or broken.  
TRO UBLESHO O TIN G  
No red charge light  
If red LED does not turn on when charging do the following:  
A) Check for bad connection to the spotlight recharge port  
B) Check for bad connection to AC or DC adapters  
C) Confirm there is a functioning AC or DC current  
PARTS REPLACEMEN T  
One part is user replaceable. The quartz halogen bulb is proprietary and is  
available through Vector. A substitute 12 volt H3 75 watt bulb may be used in  
place of a existing bulb. These can be purchased from popular automotive parts  
suppliers nationwide. Contact Technical Support for replacement parts and any  
additional information you may need. They may be reached at (954) 584-4446 or  
toll free at (866) 584-5504.  
O p e ra tin g Issu e s  
1. When charging spotlight will not operate. Area light will turn on when pressed  
while charging. Be sure spotlight charge port is disconnected before main  
beam usage.  
2. If trigger cant be fully depressed, check to see if trigger lock is locked. If it is,  
release the trigger lock.  
BATTERY REPLACEMEN T/ DISPO SAL  
Ba tte ry Re p la ce m e n t  
3. If unit does not operate battery may be completely discharged. Charge unit  
using AC adapter following the directions in the manual.  
Battery should last the service life of the unit. Contact Technical Support at (954)  
584-4446 or toll free at (866) 584-5504 for any information you may need.  
4. If you suspect a bulb is blown check bulb filament. If filament is coiled and  
unbroken, the bulb is not blown. If filament is blown, replace bulb.  
Sa fe Ba tte ry Disp o sa l  
Contains a maintenance-free, sealed, non-spillable, lead acid battery,  
which must be disposed of properly. Recycling is required, contact your  
local authority for information. Failure to comply with local, state and  
federal regulations can result in fines, or imprisonment.  
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VEC157CFL_Manual_013205 5/2/05 6:50 PM Page 10  
SPECIFICATIO N S  
Spotlight Bulb:  
Battery:  
12 volt, H3 series  
Maintenance-free, sealed lead acid,  
12 volt, 3 amp hour  
AC Charger:  
DC Plug Fuse  
Weight:  
UL Listed Class 2, 12 volt DC (300 mA)  
8A/ 250 V  
5.085 lbs.(2.3 Kgs)  
9.125 inches  
Length:  
Width:  
6.5 inches  
Height:  
10.625 inches  
10  
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