VidPro Air Compressor J150 User Manual

Installation Check List  
Mount the compressor as shown, with both feet  
either underneath or on the side. The mounting plate  
should be flat and strong enough to support 120 lbs.  
For air circulation, there must be an 8" x 8” hole in  
the center of the mounting plate or 1” spacer blocks  
under the mounting feet.  
J150 COMPRESSOR  
Installation and Operation  
Manual  
The long capscrews (35mm) should be used on the  
feet. Tighten to 26 ft. lbs.  
Rotation of the machine is shown by the arrow on  
the body between the suction and delivery port.  
- Arrow points to suction port. -  
Mount the machine so that the rotation matches the  
PTO rotation. To change rotation, remove cowls,  
switch drive flange/yoke to other end of compressor,  
and replace the cowls.  
Truck frame  
rail  
Inlet Air Filter  
# 713000205  
Do not force end yokes or drive flange onto the  
compressor or PTO shaft.  
Use a tube type balanced PTO drive shaft, parallel  
with the PTO output shaft axis within 2° to ensure  
vibration-free running. The maximum driveline angle  
is 10°.  
A 30 or 36psi relief valve should be mounted 12”-24”  
from the compressor discharge with valve outlet  
away from machine and filter inlet.  
12” Min or as  
req to clear  
1-1/2”  
Pipe Typ  
The air filter should be mounted in an upright  
position at least 12” from compressor inlet, with free  
access to element and away from exhaust fumes  
and road spray. For tractor mount, we recommend  
above frame rails behind the cab.  
Suction (1½” I.D.) and delivery pipework (1½” I.D.,  
1” I.D. minimum) should be free of weld beads or  
foreign material and supported by brackets. Do not  
contaminate the inside of the piping with Teflon tape  
or pipe dope thread sealer.  
If pipework runs to the opposite frame rail, it must  
have a flexible section to prevent distortion of the  
compressor.  
Install discharge filter (p/n 713031200, M202 or  
equivalent) with minimal restriction, to prevent  
compressor overheating.  
Mtg Brkt (optional )  
(2) pc # 712000202  
Typical Inlet Pipe Work  
Arrangement - Side Mount Ports  
Chicago Fitt  
# 531296200  
3-Way Ball Valve  
# 705011205  
Check Valve  
# 705012205  
A 3-way ball valve (1”) should be installed into  
delivery pipework to bleed air and control system  
pressure. The ball valve should be installed prior to  
Chicago fitting to manually isolate the compressor  
from the trailer.  
A liquid-filled pressure gauge is recommended in the  
delivery pipework for ease of operation and system  
troubleshooting.  
The operating speeds are:  
• 1000 -1800rpm for J150  
• For optimum performance 1200-1400rpm is  
recommended.  
Relief Valve  
# 705011205 - 30 psi  
Option - 36 psi  
# 705000216  
12” Min  
Calculate engine speed using the PTO ratio.  
A constant speed governor or throttle control system  
is recommended.  
Check compressor speed with tachometer to ensure  
proper operation.  
Post engine speed in cab on label provided.  
Typical Outlet Pipe Work  
Arrangement - Side Mount Ports  
 
Important Notes  
Operation  
• These instructions are not intended to modify or circumvent  
any company policies or procedures. Any differences, whether  
stated or implied should be investigated before proceeding.  
• Never pour any liquid or rust inhibitor in the machine, as it will  
damage the blades.  
• Inspect compressor mounting, driveline, PTO, and air filter for  
integrity.  
• Check that the bleed valve is set to vent to atmosphere.  
• Follow trailer instructions regarding product hose connection  
and valve operation.  
• Slowly engage PTO with engine at idle, and bring up to  
operating speed shown on label.  
Routine Maintenance  
Incorrect speed will cause compressor failure.  
• Lock engine at recommended speed. The engine speed  
must remain constant throughout the discharge cycle.  
• Turn bleed valve to direct air into the tank.  
• Unload trailer as per trailer manufacturer’s recommendation.  
Do not exceed maximum tank pressure.  
Weekly  
- Check driveline stability.  
- Mounting integrity of compressor and pipework.  
- Clear fan area and body of any obstructions.  
- Run machine for 2-3 minutes.  
• If relief valve is operating, adjust bleed valve to reduce tank  
pressure.  
Monthly  
- Air filter element is clean.  
- PTO mounting bolts and transmission oil level.  
- Drive shaft bearings.  
Note: Do not decrease engine speed to reduce pressure.  
Too low (or high) speed will cause compressor failure.  
- Compressor and pipework installation bolts.  
- Check valve is functioning.  
- Relief valve setting, 30psi for J150 ( optional 36 psi )  
- Check compressor speed is maintained by governor  
- No air leaks.  
• When unloading is completed, open the bleed valve and  
reduce pressure as per trailer manufacturer’s instructions.  
• Check that all valves are in their correct shutdown positions.  
• Disengage PTO.  
- Is engine speed label visible in cab?  
Hydraulic Drive Operation  
Yearly  
- Check blade wear by measuring distance from the corner of  
the rotor slot to the blade. Replace blade before  
5/8” wear is reached.  
Blade wear can be checked through the  
suction port with calipers,after machine is turned off and cool.  
• Engage PTO and set correct engine speed.  
• Operate the selector valve to start the compressor.  
• Continue as PTO drive, use the selector valve to stop the  
compressor when unloading is complete.  
New Blade  
Note -  
Failure to replace the  
Worn Blade  
A = 5/8”  
blades will eventually  
result in machine failure.  
Late blade change can  
permanently damage the  
machine so that future  
blade life is reduced.  
Blade Replacement Fig 4  
 
 
Bill of Material  
Detail  
Qty  
Part No.  
Description  
1
2
3
4
5
6
7
8
1
1
2
2
1
1
2
6
8
2
1
2
2
2
2
4
1
A/R  
2
2
6
8
8
1
1
1
1
2
1
2
2
2
2
2
6
500000200  
Compressor Body  
Rotor  
Side Plate  
3664516000-2  
3801816005-2  
3301016450-2  
505020200  
Fan  
Cowl Non Drive End  
Cowl Drive end  
O-ring - 147  
505010200  
6758300600-2  
3091616000-2  
3131216848-2  
M750280015-7  
M200807040-4  
7701100635-2  
7711100635-2  
7721100635-2  
7731100635-2  
7200300470-2  
6726200451-2  
520010203  
6950900841-2  
174210040  
128110425  
7360100000-2  
128110435  
V200-F30  
6710300451-2  
6726500451-2  
6726600451-2  
6036900850-2  
302127203  
3730700869-2  
M140620000-8  
7163500000-2  
7163600000-2  
3150116  
Blade - V1754  
9
Bushing - Mounting  
Star Tolerance Ring  
Key  
Shim - 0.050  
Shim - 0.075  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
Shim - 0.125  
Shim - 0.250  
Sealong Disc ( Lead Plug )  
Drum Name plate  
Grease ( Areoshell # 5 )  
AVSEAL Plug  
Shoulder Screw  
Cap Screw M10 x 25 mm  
Metal Tack  
Cap Screw M10 x 35 mm  
Relief Valve - 30 psi  
Rotation Arrow Label  
Air Inlet Name Plate  
Discharge Name Plate  
Bearing NJ306  
35 mm Plug  
Air Seal 48 mm x 62 mm x 7 mm  
Snap Ring 62 mm  
Oil Seal double lip  
Oil Seal double lip  
Bearing Housing Cap  
Cap Screw M10 x 20 mm  
128110020  
 
SAFETY  
PRECAUTIONS  
• Rotating shafts can be dangerous. You can snag clothes, skin, hair, hands, etc. This can  
cause serious injury or death.  
• Do not work under the vehicle when the engine is running.  
• Do not work on a shaft (with or without a guard) when the engine is running.  
• Do not engage or disengage driven equipment by hand from under the vehicle when the  
engine is running.  
• In order to avoid becoming entangled, install the power takeoff and/or shaft behind the frame  
rail, tanks, battery box, etc.  
• If power takeoff and/or shaft are still exposed after installation, install a guard.  
• Install a support strap when servicing a driveshaft to prevent personal injury.  
• Compressor housing & associated piping or accessories may become hot enough to  
cause burns on contact.  
• Wear adequate ear protection and avoid extended exposure in close proximity to noisy  
machinery.  
• A serious or fatal injury can occur . . .  
if you lack proper training  
if you fail to follow proper procedures  
if you do not use proper tools and safety equipment  
if you assemble driveline components improperly  
if you use incompatible driveline components  
if you use worn-out or damaged driveline components  
if you use driveline components in a non-approved application.  
• These instructions contain safety instructions. Read, understand and follow these instructions.  
Get proper training  
Learn and follow safe operating procedures  
Use proper tools and safety equipment  
Use proper components in good condition  
 
WARRANTY  
WARRANTY: The Seller warrants the goods sold hereunder against defects in workmanship or materials under normal and proper installa-  
tion for a period of twelve (12) months from the date of delivery. BUYER’S SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY IS  
FOR THE REPAIR OR REPLACEMENT AT SELLER’S OPTION, WITHOUT CHARGE TO BUYER EXCEPT FOR SHIPPING EXPENSES, AT THE  
OFFICE OF THE SELLER IN LOUISVILLE, KENTUCKY, OF ANY PART WHICH HAS PROVEN TO BE DEFECTIVE AT THE TIME IT WAS  
DELIVERED. ANY GOODS UNDER WARRANTY MUST BE RETURNED TO THE SELLER’S OFFICE FOR INSPECTION BY THE SELLER AND, IF  
ANY SUCH GOODS ARE FOUND TO BE DEFECTIVE, FOR REPAIR OR REPLACEMENT. ALL FREIGHT AND EXPENSES OF SHIPMENT TO  
AND FROM THE SELLER’S OFFICE SHALL BE BORNE BY THE BUYER. THE SELLER IS NOT RESPONSIBLE FOR ANY EXPENSES OF ANY  
NATURE INCURRED FOR ANY REPAIRS TO ALTERATIONS MADE BY OTHERS TO THE GOODS OR ANY OTHER EQUIPMENT WITHOUT  
THE PREVIOUS WRITTEN CONSENT OF THE SELLER. SHOULD THE GOODS BE PARTIALLY OR FULLY INSTALLED, ALTERED, STRIPPED,  
REPAIRED, SERVICED, OR MAINTAINED BY ANY PERSON OTHER THAN AUTHORIZED AGENTS AND EMPLOYEES OF THE SELLER,  
WITHOUT THE PREVIOUS CONSENT OF THE SELLER, OR MISUSED IN ANY WAY, THIS WARRANTY SHALL BE VOID. THIS WARRANTY  
CONSTITUTES THE ONLY WARRANTY BY THE SELLER OF THE GOODS AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR  
IMPLIED, INCLUDING, BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR WARRANTIES OF FITNESS FOR A PARTICULAR  
PURPOSE. IN NO EVENT SHALL SELLER BE LIABLE FOR BUYER’S ATTORNEY’S FEES.  
NO CONSEQUENTIAL DAMAGES: UNDER NO CIRCUMSTANCES SHALL THE SELLER BE LIABLE FOR (A) FOR ANY CONSEQUENTIAL,  
SPECIAL, OR CONTINGENT DAMAGES OR EXPENSES, OR ANY OTHER CHARGES BEYOND THE INVOICE VALUE OF THE DEFECTIVE  
ITEMS, (B) ANY DAMAGE, INJURY, BREAKAGE OR LOSS OF ANY KIND WHATSOEVER, (C) ANY LOSS OF INCOME, OR (D) ANY CONSE-  
QUENTIAL LOSS.  
NO TORT LIABILITY: SELLER DISCLAIMS ANY LIABILITY FOR CLAIMS BASED ON SELLER’S NEGLIGENCE OR STRICT LIABILITY IN TORT.  
PARTS: This Warranty and all disclaimers and limitations of liability shall apply to all parts sold to Buyer.  
TRAINING AND SUPERVISION: The buyer hereby assumes the affirmative duty to properly educate, instruct and supervise its employees  
and all others, except employees of the Seller, in the safe, proper use and operation of the goods. The Buyer agrees to indemnify the  
Seller for any damages paid by the latter as a result of the Buyer’s failure to perform this affirmative duty.  
Seller is not responsible for claims for damage due to improper installation or maintenance, corrosive fluids, or use of a product for a  
purpose other than it was specifically designed for. The goods are not designed or intended for use with every substance. If the material  
which the Buyer contemplates transferring with the goods has corrosive or polymerizing or other properties which may result in unsatisfac-  
tory or dangerous operations, the Seller has no liability or responsibility for performance of the goods.  
RETURN OF GOODS: No goods supplied may be returned to the Seller for credit without the Seller’s prior written authorization before  
transportation thereof commences and in such cases transportation must be prepaid and the Buyer’s name, address, original order number  
and the Seller’s invoice number must be clearly marked on the shipping tag.  
If any goods are returned to the Seller for repair or under warranty and no instructions are received within two months after Seller receives  
the goods for repair or sends notice to Buyer of the disallowance of a warranty claim, the Seller reserves the right to scrap the goods  
returned, and no subsequent claim for any costs or losses will be accepted.  
APPLICABLE LAW AND VENUE: The rights and obligations of the parties hereunder shall be governed in all respects, including all ques-  
tions of construction and performance of this order, by the laws of Kentucky. All disputes concerning this order shall be resolved in an  
appropriate state or federal court located in Louisville, Kentucky.  
MODIFICATION OR RESCISSION: This warranty can only be modified or rescinded by a written agreement signed by an officer of both the  
Buyer and the Seller.  
Syltone Industries, LLC  
Louisville, Kentucky  
SYLTONE INDUSTRIES, LLC  
2501 Constant Comment Place  
Louisville, KY 40299  
phone: 800-626-6334  
phone: 502-266-6677  
fax:  
502-266-5873  
date: 3-13-03 BKR First Issue  
 

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